Product Description
Industrial synchronous belt features:
With synchronous belt drive is the use of tooth and tooth meshing with the impetus to pass a new type of transmission mode. With accurate synchronous transmission function, do not need lubrication and no slip, no pollution, less noise, transmission efficiency of 0.98, the speed ratio range up to 1: 10, allowing, wire speed up to 50 m / s, the transmission rate from several hundred watts to the hundreds of kilowatts, suitable for multi-axis drive. Neoprene synchronous belt widely used in the textile, automobile, chemical fiber, tobacco, paper, printing, chemical mechanical equipment; In recent years, mining and metallurgy, iron and steel machinery, medical equipment demand is growing.
| Characteristic: 1 Synchronous transmission of transmission wheels with zero slip 2 Ratio of transmission up to 10, velocity of transmission up to 40m/s 3 Transmission power from several watts to several kilowatts 4 No need of large initial tension force, low axle load 5 Low operation noises 6 Easy maintenance and replacement |
| Structure: Belt body: The imported CR rubber or HNBR rubber with high quality from Japanese company Reinforcement: The imported fiberglass cord with excellent quality from Japanese company or German company. Belt tooth: Nylon 66 fabric with high spandex as the tooth protection materials. |
| Double Tooth Synchronous Belt (Timing Belt): There are 2 types tooth for the Double Tooth Synchronous Belt (Timing Belt DA type is Symmetrical Tooth. DB type is staggered Tooth. |
| The width of the Synchronous Belt (Timing Belt) The width is 450mm to 480mm MOQ is 1 sleeve (we have existing molds) to 5 sleeves (we have no existing mold) The customers can cut the available width with sleeve cutting machine according to their requirement |
| Open End Rubber Synchronous Belt (Timing Belt) We can deliver open endless Synchronous Belt (Timing Belt) as produced 1 time, there is black fabric on the surface and the tooth. The max width of belt is 10mm to 120mm for all types. Profiles are 3M,5M,8M,14M, S3M, S5M, S8M, MXL, XL, L, H etc. The length is cut to order, or can be purchased as a full roll. Specialized for applications such as conveying, linear motion, metering, positioning, etc. Normally, our clients need the rubber open endless Synchronous Belt (Timing Belt) as the widths are 10mm, 12mm, 15mm and 25mm, the length is 100 meters per roll. |
| Application: |
| Widely used in automobile, tobacco, textile, printing, glass, chemical industry, light industry, metallurgy, instrumentation, mining, petroleum, machine tools, SMT, computer printing, food packaging and other mechanical equipment transmission. |
Specification of Timing Belt
Printing Mark:
Producing Process
Testing Machines
FAQ:
1. How many years have you been in rubber belt business?
30 years
2. Do you have big and famous customer? How many years do you cooperate with them?
Yes, we are cooperating with a big multinational company in USA more than 15 years. We are the sole purchasing agency of the company in China.
3. What about your quality level?
Because we export big amount to the multinational company, our quality of all productions are in high level. Our products have been satisfied with our customer more than 15 years.
4. Which countries are your main sales?
America, South America, Africa,Midde East Countries,Australia, New Zealand,Europe
5. What’s your acceptable payment terms?
T/T and L/C are acceptable, other payments can be negotiated.
6. How long is the delivery time?
Usually we can effect shipment within 20 days after confirming the order, but for coupling, it will be a little long ,about 45 days.
7.The how about the packing?
The packing are plastic paper, woven bag, pallet and carton as per the items ordered.
8. What’s the Minimum order quantity?
The minimum order amount is USD3500.
9. Can we place belt,hose, fitting , coupling, rubber sheet all are in small order, and ship together?
Sure, we can do. Each week, we have lots of goods are waitting to ship. We can consolidtae all goods in 1 container. It’s our advantage
10.What are the quality standards passed?
FDA,ISO,SGS,ROHS,REACH
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| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Feature: | Anti-Static, Oil-Resistant, Cold-Resistant, Heat-Resistant, High Temperature-Resistance |
| Tensile Strength: | Strong |
| Material: | Rubber |
| Type: | Toothed Belt |
| Customization: |
Available
| Customized Request |
|---|
Are there specific considerations for choosing V-belt tensioners in applications with varying loads or environmental conditions?
When selecting V-belt tensioners for applications with varying loads or environmental conditions, several specific considerations come into play. The dynamic nature of load changes and the presence of challenging environmental factors can significantly impact the performance and reliability of the tensioners. Here’s a detailed explanation of the specific considerations for choosing V-belt tensioners in such applications:
- Load Variation:
- Adjustability: Look for tensioners that offer adjustability, such as those with slotted mounting holes or adjustable arms. This allows for easy tension adjustment to accommodate load variations and maintain the proper belt tension.
- Spring-Loaded Tensioners: Spring-loaded tensioners are particularly useful in applications with load fluctuations. The spring mechanism automatically adjusts the tension to compensate for belt elongation or changes in load, ensuring consistent tension and minimizing belt slippage.
- Multi-Tensioner Systems: In applications with significant load variations, employing multiple tensioners strategically positioned along the belt path can help distribute the tension more evenly. This ensures that each section of the belt receives the appropriate tension, reducing the risk of belt slippage and optimizing power transmission.
- Environmental Conditions:
- Corrosion Resistance: In corrosive environments, such as those with high humidity or exposure to chemicals, choose tensioners with corrosion-resistant materials or coatings. Stainless steel or materials with zinc or chrome plating provide effective protection against corrosion.
- Temperature Resistance: Extreme temperatures can affect the mechanical properties of tensioners. Ensure that the chosen tensioners can withstand the temperature range of the application without compromising their performance or structural integrity.
- Contaminant Resistance: Some applications may involve the presence of contaminants like dust, dirt, or debris. Tensioners with sealed bearings or protective covers can help prevent the ingress of contaminants, minimizing the risk of damage and ensuring smooth operation.
- Weatherproofing: In outdoor applications exposed to weather elements, consider tensioners with weatherproof features or additional protective measures to prevent water or moisture ingress and maintain reliable performance.
- System Monitoring and Maintenance:
- Periodic Inspection: Implement a regular inspection schedule to check the condition of the tensioners, belts, and pulleys. Look for signs of wear, misalignment, or damage, and address any issues promptly.
- Belt Tension Measurement: Utilize belt tension measurement tools to monitor and verify the tension levels. Adjust the tension as needed to accommodate load variations and maintain optimal belt performance.
- Lubrication: If the tensioners have moving parts or bearings, ensure proper lubrication as per the manufacturer’s recommendations. This helps to reduce friction, minimize wear, and extend the life of the tensioners.
- Record Keeping: Maintain records of maintenance activities, including tension adjustments, inspections, and replacements. This facilitates tracking the performance of the tensioners over time and aids in identifying any recurring issues.
In applications with varying loads, it’s essential to choose tensioners that can adapt to these changes and maintain optimal belt tension. Considerations include:
Environmental conditions can have a substantial impact on the performance and longevity of V-belt tensioners. Considerations include:
In applications with varying loads or challenging environmental conditions, proactive monitoring and regular maintenance are crucial to ensure optimal performance. Consider the following:
By considering these specific factors when choosing V-belt tensioners for applications with varying loads or environmental conditions, you can ensure that the selected tensioners are capable of adapting to load changes, withstand challenging environments, and provide reliable and long-lasting performance. Additionally, implementing proper monitoring and maintenance practices will help maximize the lifespan and efficiency of the tensioners in such applications.
How do innovations and advancements in V-belt tensioner technology impact their use?
Innovations and advancements in V-belt tensioner technology have a significant impact on their use, leading to improved performance, increased reliability, and enhanced efficiency in various applications. Here’s a detailed explanation of how innovations and advancements in V-belt tensioner technology impact their use:
- Enhanced Tensioning Mechanisms:
- Increased Durability and Reliability:
- Reduced Friction and Energy Losses:
- Integration of Diagnostic and Monitoring Features:
- Application-Specific Customization:
New technologies and design innovations have led to the development of enhanced tensioning mechanisms in V-belt tensioners. These mechanisms offer improved accuracy and consistency in applying the desired tension force to the belts. Advanced tensioner designs may incorporate features such as self-adjusting mechanisms, automatic tension control, or adaptive tensioning systems. These advancements simplify the tensioning process, reduce manual adjustments, and ensure optimal tension levels, leading to improved system performance and reduced maintenance requirements.
Advancements in materials, manufacturing processes, and engineering techniques have resulted in V-belt tensioners with increased durability and reliability. New materials with improved strength and wear resistance, such as advanced polymers or specialized alloys, are being utilized in tensioner construction. Additionally, innovative manufacturing methods allow for tighter tolerances, precise assembly, and better overall quality control. These advancements result in tensioners that can withstand higher loads, resist wear and fatigue, and operate reliably even in demanding environments, enhancing the longevity and reliability of V-belt systems.
New technologies and advancements in V-belt tensioner design have focused on reducing friction and energy losses during power transmission. Friction-reducing coatings, specialized bearing systems, and optimized contact surfaces are employed to minimize energy losses due to belt-pulley interaction. These advancements result in improved power transmission efficiency, reduced heat generation, and lower energy consumption. By reducing friction and energy losses, innovative tensioner technologies contribute to energy savings, lower operating costs, and improved overall system efficiency.
Advancements in V-belt tensioner technology include the integration of diagnostic and monitoring features. Tensioners may incorporate sensors or indicators that provide real-time data on tension levels, belt wear, or system performance. This allows users to monitor the condition of the tensioner and the entire power transmission system, enabling proactive maintenance and preventing unexpected failures. Diagnostic and monitoring capabilities enhance system reliability, optimize maintenance schedules, and reduce downtime, leading to improved operational efficiency.
Advancements in V-belt tensioner technology have facilitated application-specific customization. Manufacturers can now design tensioners to meet the unique requirements of different industries and applications. Customizable features include tensioning force, size, mounting options, and specialized coatings. This flexibility allows for better integration into specific systems, addressing space constraints, load demands, and environmental conditions. Application-specific customization improves overall system performance, reliability, and compatibility.
In summary, innovations and advancements in V-belt tensioner technology have a profound impact on their use. Enhanced tensioning mechanisms, increased durability and reliability, reduced friction and energy losses, integration of diagnostic and monitoring features, and application-specific customization all contribute to improved performance, reliability, efficiency, and compatibility. These advancements enable more efficient power transmission, longer service life, reduced maintenance requirements, and enhanced overall performance of V-belt systems in various industrial and automotive applications.
Can you provide examples of products or machinery that rely on V-belt tensioners for efficient operation?
V-belt tensioners play a critical role in ensuring efficient operation in various products and machinery across different industries. Here are some examples of products and machinery that rely on V-belt tensioners:
- Automotive Engines:
- Industrial Machinery:
- HVAC Systems:
- Power Generation Equipment:
- Agricultural Machinery:
- Woodworking Machinery:
In automotive engines, V-belt tensioners are essential for the proper functioning of various components. Examples include the alternator, water pump, power steering pump, air conditioning compressor, and superchargers. V-belt tensioners ensure optimal tension in the belts, preventing slippage and ensuring efficient power transfer to these components.
A wide range of industrial machinery relies on V-belt tensioners for efficient operation. This includes conveyor systems, pumps, compressors, fans, blowers, and generators used in manufacturing plants, mining operations, construction sites, and material handling facilities. V-belt tensioners help maintain proper tension, preventing belt slippage and ensuring reliable power transmission.
Heating, ventilation, and air conditioning (HVAC) systems commonly incorporate V-belt tensioners. These tensioners are used in HVAC fans, blowers, and pumps, which are critical components of climate control systems in buildings and industrial facilities. Proper tensioning of V-belts with tensioners ensures efficient operation and optimal performance of the HVAC equipment.
V-belt tensioners are vital in power generation equipment such as generators and turbines. These tensioners help maintain the proper tension in the belts, ensuring efficient power transfer from the prime mover to the generator or turbine. Reliable tensioning is crucial for the optimal performance and operation of power generation systems.
Agricultural machinery heavily relies on V-belt tensioners. Tractors, combines, and various agricultural implements use V-belts to transfer power to components such as grain augers, hay balers, and irrigation pumps. V-belt tensioners ensure proper tensioning, preventing slippage and ensuring efficient operation in demanding agricultural environments.
Woodworking machinery, such as saws, planers, and sanders, often utilize V-belt tensioners. These tensioners help maintain the proper tension in the V-belts that drive the cutting tools and other components of the woodworking equipment. Efficient tensioning ensures precise and reliable operation in woodworking applications.
These are just a few examples of the wide range of products and machinery that rely on V-belt tensioners for efficient operation. V-belt tensioners are utilized in various other industries and applications, including marine propulsion systems, construction equipment, mining machinery, and more. The specific use of V-belt tensioners depends on the requirements of the application, ensuring reliable power transmission, extended belt life, and optimal performance.
editor by CX 2024-03-07