Product Description
INDUSTRIAL TIMING BELT ( SYNCHRONOUS BELT )
. Feature
Our Timing Belt uses Japan-imported high quality synthetic neoprene, high quality glass fiber cord and tooth surface with nylon 66 high stretch do the protection. The timing belt adapts teeth or teeth mesh to transfer power. It needs no lubrication, no slip, no pollution, less noise. The transmission efficiency is over 98%, and the speed ratio can reach 1:10. Linear velocity can be up to 50m/s. Its dynamic bending wind gives a good fatigue performance, and good aging heat-resistance abrasion performance.
. Parameters
Figure 1. Physicomechanical Property
| Item | Trapezoid Teeth | Arc Teeth | ||||||||
| XL | L | H | XH | XXH | 3M | 5M | 8M | 14M | 20M | |
| Tensile Strength N/mm | 80 | 120 | 270 | 380 | 450 | 90 | 160 | 300 | 400 | 520 |
| Elongation Reference at Loading N | 60 | 90 | 220 | 300 | 360 | 70 | 130 | 240 | 320 | 410 |
| Adhesion strength of cloth N/mm | 5 | 6.5 | 8 | 10 | 12 | – | 6 | 10 | 12 | 15 |
| Adhesion strength of core N/mm | 200 | 300 | 600 | 800 | 1500 | – | 400 | 700 | 1200 | 1600 |
| Gear shearing intensity N/mm | 50 | 60 | 70 | 75 | 90 | – | 50 | 60 | 80 | 100 |
| Elongation ≤ % | 4% | |||||||||
| Hardness Shore A | 75 ± 5 | |||||||||
Figure 2: Belt Teeth Size
| Type | Pitch (pb) mm | Tooth height (ht) mm | Belt thick (hs) mm | Angle |
| MXL | 2.032 | 0.51 | 1.14 | 40º |
| XXL | 3.175 | 0.76 | 1.52 | 40º |
| XL | 5.080 | 1.27 | 2.3 | 40º |
| L | 9.525 | 1.91 | 3.6 | 40º |
| H | 12.7 | 2.29 | 4.3 | 40º |
| XH | 22.225 | 6.35 | 11.2 | 40º |
| XXH | 31.7 | 9.53 | 15.7 | 40º |
| T2.5 | 2.5 | 0.7 | 1.3 | 40º |
| T5 | 5.0 | 1.2 | 2.2 | 40º |
| T10 | 10 | 2.5 | 4.5 | 40º |
| T20 | 20 | 5.0 | 8.0 | 40º |
| AT5 | 5.0 | 1.2 | 2.7 | 40º |
| AT10 | 10 | 2.5 | 5.0 | 40º |
| AT20 | 20 | 5.0 | 8.0 | 40º |
. Production Equipment
01, pulley CNC processing zone 02, synchronous belt making machine 03, synchronous round roll teeth processing zone
04, synchornous belt curing processing zone 05, 3 roll calender 06, direct drive belt forming machine
07, pulley workshop timing CZPT
. Quality Testing
FAQ
Q1. Can I have a sample order?
Yes, any sample order is welcome to know the quality of our products.
Q2. What about the lead time of the sample or the final order?
2-5 days for normal sample.
20-30 days for a formal order.
Q3. How much is the minimum quantity for each item in 1 order?
One CZPT quantity is ok. Usually around 100pcs for small item, several dozens for big item.
Q4. Is it possible to print our logo or brand on the belt?
Yes, we can print your logo or design on the belt after receipt of your formal authorization letter of the logo or your brand.
Q5. Do you offer the guarantee for your product?
Yes, usually we offer 1 year warranty for all of our products.
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| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Electric Cars, Motorcycle, Car |
| Feature: | Wear-Resistant, High Temperature-Resistance |
| Tensile Strength: | Strong |
| Material: | Rubber |
| Type: | Toothed Belt |
| Samples: |
US$ 0.1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the reliability and durability aspects of V-belt tensioners in ensuring consistent tension?
V-belt tensioners play a crucial role in ensuring consistent tension in V-belt systems. Reliability and durability are essential aspects of V-belt tensioners that contribute to their ability to maintain consistent tension over time. Here’s a detailed explanation of the reliability and durability aspects of V-belt tensioners in ensuring consistent tension:
- Construction Materials:
- Design and Engineering:
- Bearing Systems:
- Wear and Fatigue Resistance:
- Environmental Resistance:
The choice of construction materials significantly affects the reliability and durability of V-belt tensioners. High-quality materials with excellent strength, wear resistance, and corrosion resistance are essential for long-term performance. Common materials used in tensioner construction include robust metals, advanced polymers, and specialized alloys. These materials ensure that the tensioner can withstand the forces and operating conditions encountered in V-belt systems, such as high loads, belt tension, temperature variations, and exposure to contaminants.
The design and engineering of V-belt tensioners are critical factors in their reliability and durability. Tensioners should be designed to distribute loads evenly, minimize stress concentrations, and provide smooth operation. Advanced engineering techniques, such as finite element analysis, are employed to optimize the design and ensure structural integrity. Additionally, attention to detail in the design process helps to minimize potential failure points, improve load-carrying capacity, and enhance overall performance.
The bearing systems within V-belt tensioners are crucial for their reliable operation. High-quality bearings, such as ball bearings or roller bearings, are used to support the rotating components and withstand the radial and axial loads. Proper bearing selection, lubrication, and sealing mechanisms are essential to ensure smooth rotation, minimize friction, and prevent premature wear. Reliable bearing systems contribute to the consistent performance of the tensioner and help maintain the desired tension in the V-belt system.
V-belt tensioners are subjected to continuous cyclic loads and motion, which can lead to wear and fatigue over time. To ensure durability and reliability, tensioners are designed and constructed to resist wear and fatigue. This may involve the use of wear-resistant coatings, hardened surfaces, or specialized materials that can withstand repetitive loading without deformation or failure. By incorporating wear and fatigue-resistant features, tensioners can maintain their performance and tensioning capabilities over an extended service life.
V-belt tensioners often operate in diverse environmental conditions, including temperature extremes, humidity, dust, and chemical exposure. Reliable tensioners are designed to withstand these environmental factors and provide consistent tension regardless of the operating environment. Protective coatings, seals, and corrosion-resistant materials are employed to prevent damage from contaminants or chemical exposure. By ensuring environmental resistance, tensioners can maintain their functionality and performance, thereby ensuring consistent tension in V-belt systems.
In summary, the reliability and durability of V-belt tensioners are crucial aspects in ensuring consistent tension in V-belt systems. Construction materials, design and engineering, bearing systems, wear and fatigue resistance, and environmental resistance all contribute to the long-term performance and reliability of tensioners. By selecting high-quality tensioners that are designed and constructed to withstand the demands of V-belt applications, users can have confidence in the consistent tensioning capabilities of the tensioner, leading to reliable and efficient operation of the V-belt system.
How do innovations and advancements in V-belt tensioner technology impact their use?
Innovations and advancements in V-belt tensioner technology have a significant impact on their use, leading to improved performance, increased reliability, and enhanced efficiency in various applications. Here’s a detailed explanation of how innovations and advancements in V-belt tensioner technology impact their use:
- Enhanced Tensioning Mechanisms:
- Increased Durability and Reliability:
- Reduced Friction and Energy Losses:
- Integration of Diagnostic and Monitoring Features:
- Application-Specific Customization:
New technologies and design innovations have led to the development of enhanced tensioning mechanisms in V-belt tensioners. These mechanisms offer improved accuracy and consistency in applying the desired tension force to the belts. Advanced tensioner designs may incorporate features such as self-adjusting mechanisms, automatic tension control, or adaptive tensioning systems. These advancements simplify the tensioning process, reduce manual adjustments, and ensure optimal tension levels, leading to improved system performance and reduced maintenance requirements.
Advancements in materials, manufacturing processes, and engineering techniques have resulted in V-belt tensioners with increased durability and reliability. New materials with improved strength and wear resistance, such as advanced polymers or specialized alloys, are being utilized in tensioner construction. Additionally, innovative manufacturing methods allow for tighter tolerances, precise assembly, and better overall quality control. These advancements result in tensioners that can withstand higher loads, resist wear and fatigue, and operate reliably even in demanding environments, enhancing the longevity and reliability of V-belt systems.
New technologies and advancements in V-belt tensioner design have focused on reducing friction and energy losses during power transmission. Friction-reducing coatings, specialized bearing systems, and optimized contact surfaces are employed to minimize energy losses due to belt-pulley interaction. These advancements result in improved power transmission efficiency, reduced heat generation, and lower energy consumption. By reducing friction and energy losses, innovative tensioner technologies contribute to energy savings, lower operating costs, and improved overall system efficiency.
Advancements in V-belt tensioner technology include the integration of diagnostic and monitoring features. Tensioners may incorporate sensors or indicators that provide real-time data on tension levels, belt wear, or system performance. This allows users to monitor the condition of the tensioner and the entire power transmission system, enabling proactive maintenance and preventing unexpected failures. Diagnostic and monitoring capabilities enhance system reliability, optimize maintenance schedules, and reduce downtime, leading to improved operational efficiency.
Advancements in V-belt tensioner technology have facilitated application-specific customization. Manufacturers can now design tensioners to meet the unique requirements of different industries and applications. Customizable features include tensioning force, size, mounting options, and specialized coatings. This flexibility allows for better integration into specific systems, addressing space constraints, load demands, and environmental conditions. Application-specific customization improves overall system performance, reliability, and compatibility.
In summary, innovations and advancements in V-belt tensioner technology have a profound impact on their use. Enhanced tensioning mechanisms, increased durability and reliability, reduced friction and energy losses, integration of diagnostic and monitoring features, and application-specific customization all contribute to improved performance, reliability, efficiency, and compatibility. These advancements enable more efficient power transmission, longer service life, reduced maintenance requirements, and enhanced overall performance of V-belt systems in various industrial and automotive applications.
How do V-belt tensioners differ from other types of belt tensioners in terms of design and application?
V-belt tensioners differ from other types of belt tensioners in terms of their design and application. While there are various types of belt tensioners used in different systems, V-belt tensioners are specifically designed to accommodate the unique characteristics and requirements of V-belt systems. Here’s a detailed explanation of how V-belt tensioners differ from other types of belt tensioners:
- Design:
- Application:
- Tensioning Mechanism:
- Belt Compatibility:
- System Performance:
V-belt tensioners are designed to work specifically with V-belt systems, which use trapezoidal-shaped belts and pulleys. The tensioner is typically a pulley or an assembly of pulleys mounted on an adjustable arm or a spring-loaded mechanism. The pulley(s) in a V-belt tensioner have a V-shaped groove that matches the profile of the V-belt, allowing the belt to fit securely and maintain proper tension. The design of V-belt tensioners takes into account the shape, geometry, and dimensions of V-belts, ensuring effective tensioning and reliable power transmission.
V-belt tensioners are primarily used in systems that utilize V-belts, such as automotive engines, industrial machinery, and power transmission systems. V-belts are commonly employed in applications where high torque transmission is required, and they are known for their efficiency, durability, and ability to handle heavy loads. V-belt tensioners are specifically designed to address the unique requirements of these V-belt systems. They provide the necessary tension to keep the V-belt properly tensioned, prevent slippage, distribute the load evenly, and maintain reliable power transmission.
The tensioning mechanism in V-belt tensioners differs from those used in other types of belt tensioners. V-belt tensioners often incorporate an adjustable arm or a spring-loaded mechanism to apply and maintain the appropriate tension in the V-belt. The tensioner compensates for changes in belt length due to wear, thermal expansion, or other factors, ensuring that the V-belt operates within its optimal tension range. The tensioning mechanism in V-belt tensioners allows for easy adjustment and precise control of the tension, accommodating the specific requirements of V-belt systems.
V-belt tensioners are designed to be compatible with V-belts, which have a trapezoidal cross-section. The V-shaped groove in the tensioner pulley matches the profile of the V-belt, allowing for proper belt engagement and tensioning. Other types of belt tensioners, such as flat belt tensioners or timing belt tensioners, have different designs to accommodate the specific characteristics of their respective belts. The compatibility between V-belt tensioners and V-belts ensures optimal performance, reliable power transmission, and longevity of the belt and the system.
The design and application of V-belt tensioners contribute to the overall performance of V-belt systems. V-belt tensioners help maintain proper tension, prevent slippage, distribute the load evenly, and promote efficient power transmission. These characteristics are crucial for V-belt systems that require reliable and high-torque power transfer. Other types of belt tensioners, designed for different belt systems, may have different features and functions that cater to the specific requirements of those systems. The design of V-belt tensioners is optimized to enhance the performance and longevity of V-belt systems in their intended applications.
In summary, V-belt tensioners differ from other types of belt tensioners in terms of their design and application. They are specifically designed to work with V-belt systems, featuring pulleys with V-shaped grooves to accommodate the trapezoidal-shaped V-belts. V-belt tensioners incorporate adjustable arms or spring-loaded mechanisms to provide and maintain the necessary tension in the V-belt. They are primarily used in applications that require V-belts, such as automotive engines and industrial machinery. The design and application of V-belt tensioners are optimized to ensure proper tensioning, prevent slippage, distribute the load evenly, and enhance the performance of V-belt systems.
editor by CX 2023-12-27