Product Description
Company Profile
ZHangZhoug INJ transmission systems Co.,ltd located in HangZhou, ZHangZhoug province,was founded in 2003. We are a professional supplier of domestic and imported transmission belts. We have good experience and technology in stone\ceramic\wood\textiles\tobacco\logistics\firecrackers\medicine\glass\steel\automotive\electronics\beverages\spices\paper\printing\cable. Welcome all customers to contact us any time to investigate and negotiate.
Raw Materials
Belt: High-quality neoprene (CR)as the main raw materials( imported from Japan)
Skeleton materials: Glass Fiber(imported from Janpan)
Tooth surface: Nylon 66 high
Product Features
*1: High-efficiency factor and extreme tensile strength
*2: Extraordinarily resistance on cold & heat (-40ºC-120ºC), oil and CZPT
*3: Excellent aging-resistance and abrasion-resistance
*4: Slip-free transmission and low noise
Product Description
| TYPE | SUPPLY CHARACTERISTIC |
| MXL XXL XL L H XH XXHT 2.5 T5 T10 T20 AT5 AT10 AT 20 HTD:2M 3M 5M 8M 14M 20M STS:S2M S3M S4.5M S5M S8M S14M RPP:RP2M RP3M RP5M RP8M RP14M |
1. Company leading products with more than 4000 moulds. 2. Cutting or provide sleeve according to customer’s requirement. 3. Anti-static, oil, heat-resistant,low temperature resistance ect. |
Property of Timing Belt
| Test Item | Test Result |
| Tension strength (≥KN/25.4mm) | 0.59-10.8 (according to types) |
| Elongation (≤ % ) | 4.0 (all types) |
| Loading (KN/25.4mm) | 0.49-8.64 (according to types) |
Trapezoidal Tooth Profile
Curvilinear Tooth Profile
Curvilinear Tooth Profile
| Gear code | Type | Pitch(mm) | Tooth height(mm) | Belt thickness(mm) |
| HTD | 3M | 3 | 1.22 | 2.40 |
| 5M | 5 | 2.06 | 3.80 | |
| 8M | 8 | 3.36 | 6.00 | |
| 14M | 14 | 6.02 | 10.00 | |
| 20M | 20 | 8.40 | 13.20 | |
| STPD/STS | S2M | 2 | 0.76 | 1.36 |
| S3M | 3 | 1.14 | 1.90 | |
| S4.5M | 4.5 | 1.71 | 2.81 | |
| S5M | 5 | 1.91 | 3.40 | |
| S8M | 8 | 3.05 | 5.30 | |
| S14M | 14 | 5.30 | 10.20 | |
| RPP/HPPD | P2M | 2 | 0.76 | 1.36 |
| P3M | 3 | 1.15 | 1.90 | |
| P5M | 5 | 1.95 | 3.50 | |
| P8M | 8 | 3.20 | 5.50 | |
| P14M | 14 | 6.00 | 10.0 |
T type Industrial Timing Belt
| Type | Pitch(mm) | Tooth height(mm) | Belt thickness(mm) | Angle ° |
| MXL | 2.032 | 0.51 | 1.14 | 40 |
| XXL | 3.175 | 0.76 | 1.52 | 50 |
| XL | 5.080 | 1.27 | 2.30 | 50 |
| L | 9.525 | 1.91 | 3.60 | 40 |
| H | 12.70 | 2.29 | 4.30 | 40 |
| XH | 22.225 | 6.35 | 11.20 | 40 |
| XXH | 31.750 | 9.53 | 15.70 | 40 |
| T2.5 | 2.5 | 0.7 | 1.30 | 40 |
| T5 | 5 | 1.2 | 2.20 | 40 |
| T10 | 10 | 2.50 | 4.50 | 40 |
| T20 | 20 | 5.00 | 8.00 | 40 |
| AT5 | 5 | 1.20 | 2.70 | 50 |
| AT10 | 10 | 2.50 | 5.00 | 50 |
| AT20 | 20 | 5.00 | 8.00 | 50 |
Buyer Notice
1. The price is subject to the company’s actual quotation!
2. All products are strictly inspected by our company before shipment to ensure that they are shipped without problems.
3. The pictures are all taken in kind, but there will be slight chromatic aberration due to light and display, etc. Please understand.
4. Before placing an order or before purchasing, please consult the product model, specifications, etc. so that we can confirm whether the product you need is in stock.
1. Could you offer the sample for testing?
RE: If you need sample, pls contact us soon. about the sample charge, we can consult it.
2. How about the delivery date?
RE: The delivery date is depended on your quantity. Small order is about 5 days, big order 20 days.
3. Do you set the MOQ and give any discount?
RE:We do not set the MOQ. But the more you place, the more discount you will get.
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| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Feature: | Flame-Retardant, Anti-Static, Oil-Resistant, Cold-Resistant, Corrosion-Resistant, Heat-Resistant, Alkali-Resistant, Skid-Resistance, Wear-Resistant, Acid-Resistant, High Temperature-Resistance |
| Tensile Strength: | Strong |
| Material: | PU |
| Type: | Toothed Belt |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What role do materials and coatings play in the performance and longevity of V-belt tensioners?
Materials and coatings play a significant role in the performance and longevity of V-belt tensioners. The choice of materials and the application of appropriate coatings can greatly impact the durability, reliability, and overall effectiveness of the tensioners. Here’s a detailed explanation of the role materials and coatings play in the performance and longevity of V-belt tensioners:
- Material Selection:
- Coatings:
- Zinc or Chrome Plating: These coatings provide excellent corrosion resistance, protecting the tensioner from environmental factors, such as moisture and chemicals. They also enhance the aesthetic appearance of the tensioner.
- Powder Coating: Powder coating is a durable and long-lasting coating option that provides corrosion resistance and improved wear resistance. It can also offer a variety of color options to match specific design requirements.
- Teflon or PTFE Coating: Teflon or PTFE (Polytetrafluoroethylene) coatings offer low friction properties, reducing wear and extending the life of the tensioner. These coatings are particularly useful in applications where minimizing friction and energy losses are critical.
- Ceramic Coating: Ceramic coatings provide excellent hardness and wear resistance. They are often used in high-performance applications where the tensioner is subjected to severe wear and abrasive conditions.
- Benefits for Performance and Longevity:
- Increased Wear Resistance: High-quality materials and coatings can significantly improve the wear resistance of tensioners, reducing the rate of wear and extending their service life. This is particularly important in applications with high belt speeds, heavy loads, or abrasive environments.
- Enhanced Corrosion Protection: Coatings, such as zinc or chrome plating, provide effective corrosion protection, preventing rust and degradation of the tensioner in humid or corrosive environments.
- Reduced Friction: Coatings, such as Teflon or PTFE, reduce friction between the tensioner and the belt, minimizing heat generation and energy losses. This improves the efficiency of the V-belt system and reduces wear on both the tensioner and the belt.
- Improved Surface Hardness: Coatings, such as ceramic coatings, enhance the surface hardness of tensioners, making them more resistant to wear and abrasion. This results in longer-lasting tensioners that can withstand demanding operating conditions.
The selection of materials for V-belt tensioners is crucial as they need to withstand the demanding operating conditions encountered in V-belt systems. High-quality materials with excellent mechanical properties, such as strength, hardness, and wear resistance, are typically chosen. Common materials used for tensioners include metals, such as steel or cast iron, and advanced polymers, such as thermoplastics or thermosetting plastics.
Metal tensioners offer high strength and rigidity, making them suitable for heavy-duty applications with high tension loads. They are also resistant to temperature variations and provide stability under demanding conditions. Polymer tensioners, on the other hand, offer advantages such as lightweight, corrosion resistance, and reduced noise and vibration transmission. The choice between metal and polymer materials depends on the specific requirements of the V-belt system and the operating environment.
Coatings are often applied to the surfaces of V-belt tensioners to enhance their performance and extend their longevity. Coatings provide several benefits, such as improved wear resistance, corrosion protection, reduced friction, and enhanced surface hardness. Here are some commonly used coatings for V-belt tensioners:
The choice of materials and coatings in V-belt tensioners directly impacts their performance and longevity. Here are the key benefits they provide:
In summary, materials and coatings play a vital role in the performance and longevity of V-belt tensioners. The selection of high-quality materials and appropriate coatings ensures that tensioners can withstand the rigors of V-belt systems, resist wear and corrosion, reduce friction, and maintain their effectiveness over an extended service life. Considering the specific requirements of the application and the operating environment, manufacturers choose materials and coatings that optimize the performance and longevity of V-belt tensioners, ultimately contributing to the reliable operation of the V-belt system.
Can V-belt tensioners be customized or modified to suit specific industrial or automotive needs?
Yes, V-belt tensioners can be customized or modified to suit specific industrial or automotive needs. The design and functionality of tensioners can be tailored to accommodate various requirements and operating conditions. Here’s a detailed explanation of how V-belt tensioners can be customized or modified:
- Tensioner Design:
- Tensioning Force:
- Materials and Coatings:
- Additional Features:
- Application-Specific Testing and Validation:
V-belt tensioners come in different designs to accommodate specific needs. They can be customized in terms of their size, shape, and mounting options. Tensioners can be designed to fit specific space constraints in different applications, whether it’s a compact automotive engine compartment or an industrial machinery setup. Customizable tensioner designs ensure proper integration and installation in a wide range of systems.
The tensioning force of V-belt tensioners can be customized to suit specific needs. Different applications may require different tension levels based on factors such as the load requirements, belt type, and operating conditions. Manufacturers can design tensioners with adjustable tension settings or provide different tensioner models with varying tensioning forces. This allows users to set the desired tension for optimal performance and belt lifespan.
Customization options extend to the materials and coatings used in V-belt tensioners. Depending on the application’s requirements, tensioners can be manufactured using different materials such as steel, aluminum, or polymers to provide the desired strength, durability, and corrosion resistance. Additionally, specialized coatings can be applied to the tensioner surfaces to enhance wear resistance, reduce friction, or provide specific properties required for particular environments or applications.
Customization of V-belt tensioners can involve incorporating additional features and functionalities. For example, tensioners can be equipped with built-in damping mechanisms or shock absorbers to reduce vibrations and noise in high-speed applications. They can also be designed to accommodate accessories like belt wear indicators or automatic tension adjustment systems. Customized tensioners may include specific mechanisms or components to address unique requirements and improve overall system performance.
To ensure the suitability of customized tensioners for specific needs, manufacturers may conduct application-specific testing and validation. This involves subjecting the tensioners to real-world conditions and performance requirements to ensure they meet the desired specifications. Testing can include assessments of tensioner durability, tensioning force accuracy, temperature resistance, and other relevant factors. Application-specific testing helps verify the customized tensioners’ performance and reliability in the intended environment or application.
Customization and modification of V-belt tensioners allow them to meet the specific needs of industrial or automotive applications. Whether it’s adjusting the tensioning force, customizing the design, selecting appropriate materials and coatings, incorporating additional features, or conducting application-specific testing, manufacturers can tailor tensioners to optimize their performance and ensure compatibility with various systems and operating conditions.
Can you explain the significance of proper tensioning in V-belt-driven machinery and equipment?
Proper tensioning plays a significant role in V-belt-driven machinery and equipment. It is crucial for ensuring efficient power transmission, preventing slippage, and maximizing the performance and reliability of the V-belt system. Here’s a detailed explanation of the significance of proper tensioning in V-belt-driven machinery and equipment:
- Efficient Power Transmission:
- Preventing Slippage:
- Extending Belt Life:
- Reducing Maintenance and Downtime:
- Enhancing System Reliability:
Proper tensioning is essential for efficient power transmission in V-belt-driven systems. When the V-belt is properly tensioned, it maintains a firm grip on the pulleys, allowing for effective transfer of rotational energy from the driving pulley to the driven components. The correct tension ensures that power is transmitted without slippage, minimizing energy losses and maximizing the system’s efficiency. By maintaining proper tension, V-belt-driven machinery and equipment can achieve optimal power transfer and operate at their intended speeds and performance levels.
One of the primary purposes of proper tensioning is to prevent slippage between the V-belt and the pulleys. Slippage can occur when the tension in the V-belt is inadequate or when the belt is subjected to excessive loads. Insufficient tension or overloading can cause the belt to lose traction with the pulleys, resulting in reduced power transmission, decreased efficiency, and potential damage to the belt and other system components. Proper tensioning ensures that the V-belt remains tightly engaged with the pulleys, preventing slippage and maintaining reliable power transmission.
Proper tensioning is essential for extending the life of the V-belt. When a V-belt is under excessive tension, it can experience accelerated wear and premature failure due to increased stress on the belt and the pulleys. On the other hand, insufficient tension can lead to belt vibration, excessive flexing, and localized wear, reducing the belt’s lifespan. By maintaining the correct tension, V-belt-driven machinery and equipment can minimize wear, distribute the load evenly across the belt and pulleys, and promote optimal belt life. Proper tensioning contributes to reducing maintenance costs and downtime associated with belt replacement.
Proper tensioning helps reduce maintenance requirements and downtime in V-belt-driven systems. When the V-belt is under the correct tension, it operates smoothly without slippage or excessive wear. This minimizes the need for frequent adjustments, re-tensioning, and belt replacements. By maintaining the proper tension, V-belt-driven machinery and equipment can operate reliably, with reduced risks of unexpected belt failures or performance issues. Proper tensioning contributes to increased system uptime, improved productivity, and reduced maintenance costs.
Proper tensioning enhances the overall reliability of V-belt-driven machinery and equipment. When the V-belt is correctly tensioned, it operates within its designed parameters, ensuring that the system components are subjected to the appropriate forces and loads. This reduces the risk of belt slippage, excessive wear, and premature component failure. By promoting reliable power transmission, minimizing the potential for system malfunctions, and extending the lifespan of the V-belt and other system components, proper tensioning contributes to the overall reliability and longevity of V-belt-driven machinery and equipment.
In summary, proper tensioning is of significant importance in V-belt-driven machinery and equipment. It ensures efficient power transmission, prevents slippage, extends the life of the V-belt, reduces maintenance requirements and downtime, and enhances the overall reliability of the system. By maintaining the correct tension, V-belt-driven machinery and equipment can achieve optimal performance, maximize energy efficiency, and minimize the risks of belt failure or system malfunctions.
editor by CX 2024-01-11