Product Description
Company Introduction
Founded in 1984, CZPT covers 45,000 square meters with over 350 staff. As a national high-tech enterprise now, we passed ISO9001, TS16949. With national lab and municipal innovation center, we set over 10 national and trading standards. What’s more, annual output is more than 10 million pieces of belts and 600 thousand pieces of pulleys. Matched belts and pulleys make sure the life-span of products longer.
Product Description
| Type | Pitch Pb(mm) | Tooth height ht(mm) | Belt thickness hs(mm) |
| XL | 5.080 | 1.27 | 2.30 |
| L | 9.525 | 1.91 | 3.60 |
| H | 12.70 | 2.29 | 4.30 |
| 3M | 3 | 1.17 | 2.4 |
| 5M | 5 | 2.06 | 3.8 |
| 8M | 8 | 3.36 | 6.00 |
| T5 | 5 | 1.20 | 2.20 |
| T10 | 10 | 2.50 | 4.50 |
| AT5 | 5 | 1.20 | 2.70 |
| AT10 | 10 | 2.50 | 5.00 |
Polyurethane Backing
The backing of timing belt is to cover with felt the tensile component. The capability is excellent in flexibility and resistance bent fatigue as well as anti-aging, oil resistance, wear out resistance. At the inner surface of the backing has appropriate shap grooves, with the exception of carfts requirements, but also it can improve the bent fatigue properties of tooth and evacuating the air between belt and tooth while in the process of running so that eliminating the noise.
Tensile Layer-Steel Cord (or terylene cord)
The tensile layer is the tensile component of timing belt for which transfering the power and ensuring the pitch won’t be changed during running. Multi-strand steel cord) or terylene cord ) spiraled around the fabric along the rubber belt width, it defines as pitch. The tensile layer must be high tensile strength and bend fatigue strength resistance. Large elasticity moduls and non-stretched feature ensure the pitch can’t be changed.
Polyurethane Tooth
Polyurethane tooth should be high resistance shear strength, excellent in resistance wear out and anti-oil. The requirement for pitch array of tooth is very high, the belt tooth should be mesh with pulley correctly, therefore, the correction requirement for tooth geometry parameter is considerable strictly. The polyurethane timing belt is famous for excellent oil resistance and wear out resistance which is suit for the medium power high speed condition, the entironment should be comparative dry and the running temperature is at -20~+80 C.
Polyurethane transmission belt is made from special molding process.
Excell polyurethane material made the belt has wear out resistance and tear resistance performance.
The steel cord increased the belt strength and tensile resistance made the belt has good dimensional stability
Small tolerance of polyurethane endless transmission blet ensured the accuracy of thickness and length.
Above properties made the polyurethane transmission belt have higher physical and chemical stability.
Seamless Polyurethane Timing Belt is applied to high strength, high accuracy even high speed transmssion system.
Polyurethane belt perforamance
Physical Property
– Stable Dimension
– Low Pull
– Small Noise
– Wear Out Resistance
– No need to maintain
– Excellent Elasticity
– Top linear speed
Chemical Property
– Anti Aging, Anti Hydrolyze, Anti UVA\Anti-Ozone
– Work Temperature: -30 ~+80 The Max. Degree within short time can bear +110- Anti-oil and anti-ester
– Anti acid, alkaline cautery resistance
Seamless Polyurethane Timing Belt is excellent applied to low-load synchronous hierarchical transmission, such as office automation systems and home appliances
National Lab
Company Workshops
Packing & Shipping
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| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment |
| Feature: | Oil-Resistant, Cold-Resistant, Wear-Resistant, Oil Resistant |
| Tensile Strength: | Strong |
| Material: | PU |
| Type: | Toothed Belt |
| Samples: |
US$ 30/Bag
1 Bag(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can you describe the various mounting options and installations for V-belt tensioners in different settings?
Mounting options and installations for V-belt tensioners can vary depending on the specific application and setting. Different configurations are available to accommodate diverse space constraints, accessibility requirements, and tensioning force adjustments. Here’s a detailed description of the various mounting options and installations for V-belt tensioners:
- Fixed Mounting:
- Adjustable Mounting:
- Spring-Loaded Mounting:
- Separate Tensioner Assembly:
- Multi-Tensioner Systems:
In a fixed mounting configuration, the tensioner is permanently attached to a fixed point, such as a machine frame or structure. This type of installation is commonly used in applications where the belt tension is set at a specific value and does not require frequent adjustment. Fixed mounting provides stability and ensures that the tensioner remains in a fixed position, maintaining consistent tension over time. It is suitable for applications where space is limited and where the tensioning force does not need to be frequently modified.
Adjustable mounting configurations allow for easy tension adjustment of the V-belt. These tensioners feature a mechanism that enables the adjustment of the tensioning force by changing the position of the tensioner relative to the belt and pulleys. Common adjustable tensioners include those with slotted mounting holes or adjustable arms. This type of installation is suitable for applications where the tensioning force needs to be periodically adjusted to maintain optimal belt performance. Adjustable mounting provides flexibility and allows for fine-tuning the tension based on changing operating conditions or belt wear.
Spring-loaded tensioners incorporate a spring mechanism to automatically maintain the desired tension in the V-belt system. These tensioners feature a spring that applies a constant force on the belt, compensating for belt elongation and maintaining proper tension. Spring-loaded tensioners are commonly used in applications where there are fluctuations in load or thermal expansion/contraction of the belt. The spring mechanism ensures continuous tension adjustment, reducing the need for manual intervention and providing consistent tension across varying operating conditions.
In some cases, a separate tensioner assembly is used instead of mounting the tensioner directly to the machine frame or structure. A separate tensioner assembly consists of a bracket or support arm that is attached to the machine or structure, and the tensioner itself is mounted on the bracket or arm. This configuration allows for flexibility in positioning the tensioner and provides ease of installation and maintenance. It is particularly useful in applications where space constraints or accessibility limitations make direct mounting challenging.
In certain applications, multiple tensioners may be used within a V-belt system to ensure proper tension distribution and alignment. Multi-tensioner systems utilize a combination of tensioner types and mounting configurations to achieve optimal belt tensioning across multiple belts and pulleys. This configuration is commonly employed in complex drive systems with multiple belts or long-span belt setups. By using multiple tensioners strategically positioned along the belt path, consistent tension can be maintained, minimizing belt slippage, and maximizing power transmission efficiency.
When selecting the appropriate mounting option and installation for a V-belt tensioner, it’s important to consider factors such as space constraints, tensioning force requirements, accessibility for maintenance, and the specific needs of the application. Manufacturers typically provide guidelines and recommendations for the suitable mounting options and installations for their tensioner products. Following these guidelines, along with considering the specific requirements of the V-belt system, will help ensure the proper integration and effective operation of the tensioner within the application.
Can V-belt tensioners be customized or modified to suit specific industrial or automotive needs?
Yes, V-belt tensioners can be customized or modified to suit specific industrial or automotive needs. The design and functionality of tensioners can be tailored to accommodate various requirements and operating conditions. Here’s a detailed explanation of how V-belt tensioners can be customized or modified:
- Tensioner Design:
- Tensioning Force:
- Materials and Coatings:
- Additional Features:
- Application-Specific Testing and Validation:
V-belt tensioners come in different designs to accommodate specific needs. They can be customized in terms of their size, shape, and mounting options. Tensioners can be designed to fit specific space constraints in different applications, whether it’s a compact automotive engine compartment or an industrial machinery setup. Customizable tensioner designs ensure proper integration and installation in a wide range of systems.
The tensioning force of V-belt tensioners can be customized to suit specific needs. Different applications may require different tension levels based on factors such as the load requirements, belt type, and operating conditions. Manufacturers can design tensioners with adjustable tension settings or provide different tensioner models with varying tensioning forces. This allows users to set the desired tension for optimal performance and belt lifespan.
Customization options extend to the materials and coatings used in V-belt tensioners. Depending on the application’s requirements, tensioners can be manufactured using different materials such as steel, aluminum, or polymers to provide the desired strength, durability, and corrosion resistance. Additionally, specialized coatings can be applied to the tensioner surfaces to enhance wear resistance, reduce friction, or provide specific properties required for particular environments or applications.
Customization of V-belt tensioners can involve incorporating additional features and functionalities. For example, tensioners can be equipped with built-in damping mechanisms or shock absorbers to reduce vibrations and noise in high-speed applications. They can also be designed to accommodate accessories like belt wear indicators or automatic tension adjustment systems. Customized tensioners may include specific mechanisms or components to address unique requirements and improve overall system performance.
To ensure the suitability of customized tensioners for specific needs, manufacturers may conduct application-specific testing and validation. This involves subjecting the tensioners to real-world conditions and performance requirements to ensure they meet the desired specifications. Testing can include assessments of tensioner durability, tensioning force accuracy, temperature resistance, and other relevant factors. Application-specific testing helps verify the customized tensioners’ performance and reliability in the intended environment or application.
Customization and modification of V-belt tensioners allow them to meet the specific needs of industrial or automotive applications. Whether it’s adjusting the tensioning force, customizing the design, selecting appropriate materials and coatings, incorporating additional features, or conducting application-specific testing, manufacturers can tailor tensioners to optimize their performance and ensure compatibility with various systems and operating conditions.
In what industries and machinery are V-belt tensioners commonly used for optimal belt functionality?
V-belt tensioners are commonly used in various industries and machinery where optimal belt functionality is essential. The design and characteristics of V-belts make them suitable for applications that require high torque transmission, durability, and reliable power transfer. Here’s a detailed explanation of the industries and machinery where V-belt tensioners are commonly used:
- Automotive Industry:
- Industrial Machinery:
- HVAC Systems:
- Power Generation:
- Agricultural Machinery:
The automotive industry is one of the primary sectors where V-belt tensioners are commonly utilized. V-belts are used in automotive engines to drive various components such as the alternator, water pump, power steering pump, and air conditioning compressor. V-belt tensioners ensure proper tensioning of the belts, allowing for efficient power transmission and reliable operation of these critical automotive systems.
V-belt tensioners find extensive use in a wide range of industrial machinery and equipment. Industries such as manufacturing, mining, agriculture, construction, and material handling rely on V-belt-driven systems for power transmission. V-belts are commonly found in machinery such as conveyor systems, pumps, compressors, fans, blowers, and generators. V-belt tensioners play a crucial role in maintaining optimal tension, preventing belt slippage, and ensuring reliable and efficient operation of these industrial systems.
Heating, ventilation, and air conditioning (HVAC) systems often incorporate V-belt-driven components. V-belt tensioners are used to ensure proper tensioning of the belts in HVAC systems, which may include components like HVAC fans, blowers, and pumps. The tensioners help maintain reliable power transmission, prevent belt slippage, and ensure efficient operation of the HVAC equipment, contributing to effective climate control in various settings such as commercial buildings, residential complexes, and industrial facilities.
In power generation facilities, V-belt tensioners are commonly employed in equipment such as generators and turbines. V-belts are used to transmit power from the prime mover to the generator or turbine, and the tensioners ensure proper belt tension to maintain efficient power transfer. V-belt tensioners play a vital role in power generation applications, helping to optimize performance, prevent belt slippage, and ensure reliable operation of the power generation equipment.
Agricultural machinery and equipment, including tractors, combines, and agricultural implements, often rely on V-belt-driven systems. V-belts are used to transfer power to various agricultural components such as grain augers, hay balers, and irrigation pumps. V-belt tensioners in agricultural machinery help maintain the proper tension in the belts, ensuring efficient power transmission and reliable operation in demanding agricultural environments.
V-belt tensioners are also utilized in other industries and machinery such as marine applications (e.g., marine engines and propulsion systems), construction equipment (e.g., concrete mixers and excavators), and woodworking machinery (e.g., saws and planers). These tensioners are designed to accommodate the specific requirements of each industry and application, ensuring optimal belt functionality, reliable power transmission, and extended belt life.
editor by CX 2024-01-05