Product Description
INDUSTRIAL TIMING BELT ( SYNCHRONOUS BELT )
. Feature
Our Timing Belt uses Japan-imported high quality synthetic neoprene, high quality glass fiber cord and tooth surface with nylon 66 high stretch do the protection. The timing belt adapts teeth or teeth mesh to transfer power. It needs no lubrication, no slip, no pollution, less noise. The transmission efficiency is over 98%, and the speed ratio can reach 1:10. Linear velocity can be up to 50m/s. Its dynamic bending wind gives a good fatigue performance, and good aging heat-resistance abrasion performance.
. Parameters
Figure 1. Physicomechanical Property
| Item | Trapezoid Teeth | Arc Teeth | ||||||||
| XL | L | H | XH | XXH | 3M | 5M | 8M | 14M | 20M | |
| Tensile Strength N/mm | 80 | 120 | 270 | 380 | 450 | 90 | 160 | 300 | 400 | 520 |
| Elongation Reference at Loading N | 60 | 90 | 220 | 300 | 360 | 70 | 130 | 240 | 320 | 410 |
| Adhesion strength of cloth N/mm | 5 | 6.5 | 8 | 10 | 12 | – | 6 | 10 | 12 | 15 |
| Adhesion strength of core N/mm | 200 | 300 | 600 | 800 | 1500 | – | 400 | 700 | 1200 | 1600 |
| Gear shearing intensity N/mm | 50 | 60 | 70 | 75 | 90 | – | 50 | 60 | 80 | 100 |
| Elongation ≤ % | 4% | |||||||||
| Hardness Shore A | 75 ± 5 | |||||||||
Figure 2: Belt Teeth Size
| Type | Pitch (pb) mm | Tooth height (ht) mm | Belt thick (hs) mm | Angle |
| MXL | 2.032 | 0.51 | 1.14 | 40º |
| XXL | 3.175 | 0.76 | 1.52 | 40º |
| XL | 5.080 | 1.27 | 2.3 | 40º |
| L | 9.525 | 1.91 | 3.6 | 40º |
| H | 12.7 | 2.29 | 4.3 | 40º |
| XH | 22.225 | 6.35 | 11.2 | 40º |
| XXH | 31.7 | 9.53 | 15.7 | 40º |
| T2.5 | 2.5 | 0.7 | 1.3 | 40º |
| T5 | 5.0 | 1.2 | 2.2 | 40º |
| T10 | 10 | 2.5 | 4.5 | 40º |
| T20 | 20 | 5.0 | 8.0 | 40º |
| AT5 | 5.0 | 1.2 | 2.7 | 40º |
| AT10 | 10 | 2.5 | 5.0 | 40º |
| AT20 | 20 | 5.0 | 8.0 | 40º |
. Production Equipment
01, pulley CNC processing zone 02, synchronous belt making machine 03, synchronous round roll teeth processing zone
04, synchornous belt curing processing zone 05, 3 roll calender 06, direct drive belt forming machine
07, pulley workshop timing CZPT
. Quality Testing
FAQ
Q1. Can I have a sample order?
Yes, any sample order is welcome to know the quality of our products.
Q2. What about the lead time of the sample or the final order?
2-5 days for normal sample.
20-30 days for a formal order.
Q3. How much is the minimum quantity for each item in 1 order?
One CZPT quantity is ok. Usually around 100pcs for small item, several dozens for big item.
Q4. Is it possible to print our logo or brand on the belt?
Yes, we can print your logo or design on the belt after receipt of your formal authorization letter of the logo or your brand.
Q5. Do you offer the guarantee for your product?
Yes, usually we offer 1 year warranty for all of our products.
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| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Electric Cars, Motorcycle, Car |
| Feature: | Wear-Resistant, High Temperature-Resistance |
| Tensile Strength: | Strong |
| Material: | Rubber |
| Type: | Toothed Belt |
| Samples: |
US$ 0.1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do V-belt tensioners enhance the overall efficiency and lifespan of V-belts in various applications?
V-belt tensioners play a crucial role in enhancing the overall efficiency and lifespan of V-belts in various applications. By maintaining proper belt tension, mitigating belt slippage, reducing wear, and minimizing the risk of belt failure, tensioners contribute to improved efficiency and extended belt life. Here’s a detailed explanation of how V-belt tensioners enhance the overall efficiency and lifespan of V-belts:
- Optimal Belt Tension:
- Reduced Belt Slippage:
- Wear Reduction:
- Vibration and Noise Damping:
- Prevention of Belt Failure:
V-belts operate most efficiently when they are running at the correct tension. Over-tensioned or under-tensioned belts can lead to problems such as excessive heat generation, increased wear, and reduced power transmission. V-belt tensioners ensure that the belts are properly tensioned by applying the right amount of force to maintain the desired tension level. This optimizes the power transfer efficiency and minimizes energy losses, resulting in improved overall system efficiency.
Proper tensioning provided by V-belt tensioners helps to minimize belt slippage, which is a common issue in V-belt drive systems. Belt slippage occurs when the belt slips on the pulleys, leading to a loss of power transmission efficiency. Tensioners maintain the necessary tension in the belt, ensuring a positive grip between the belt and the pulleys. By reducing slippage, tensioners help maximize power transfer, improve system efficiency, and prevent premature belt wear due to excessive slipping.
V-belt tensioners help reduce wear on the belts by ensuring proper alignment and tension. Misaligned or poorly tensioned belts can experience increased wear, resulting in premature belt failure. Tensioners keep the belts aligned and tensioned correctly, minimizing lateral movement and excessive belt wear. By reducing wear, tensioners contribute to the extended lifespan of the belts and reduce the need for frequent belt replacements, resulting in cost savings for the application.
V-belt tensioners can also help dampen vibrations and reduce noise in V-belt drive systems. Vibration and noise can occur due to belt oscillation or irregular belt-pulley contact. Tensioners stabilize the belt tension, reducing belt vibrations and associated noise. This not only improves the overall system performance but also enhances the working environment by reducing noise levels.
By maintaining optimal tension and reducing wear, V-belt tensioners help prevent belt failure. Belt failure can result in unexpected downtime, increased maintenance costs, and productivity losses. Tensioners ensure that the belts are properly tensioned and aligned, reducing the risk of belt fatigue, cracking, or premature breakage. This enhances the overall reliability and longevity of the belts, allowing for uninterrupted operation and improved application performance.
In summary, V-belt tensioners enhance the overall efficiency and lifespan of V-belts in various applications by maintaining optimal tension, reducing belt slippage, minimizing wear, damping vibrations and noise, and preventing belt failure. These benefits result in improved power transmission efficiency, extended belt life, reduced maintenance requirements, and enhanced system reliability. By incorporating well-designed and properly adjusted tensioners, applications can optimize the performance and longevity of V-belts, leading to increased productivity and cost savings.
Can V-belt tensioners be customized or modified to suit specific industrial or automotive needs?
Yes, V-belt tensioners can be customized or modified to suit specific industrial or automotive needs. The design and functionality of tensioners can be tailored to accommodate various requirements and operating conditions. Here’s a detailed explanation of how V-belt tensioners can be customized or modified:
- Tensioner Design:
- Tensioning Force:
- Materials and Coatings:
- Additional Features:
- Application-Specific Testing and Validation:
V-belt tensioners come in different designs to accommodate specific needs. They can be customized in terms of their size, shape, and mounting options. Tensioners can be designed to fit specific space constraints in different applications, whether it’s a compact automotive engine compartment or an industrial machinery setup. Customizable tensioner designs ensure proper integration and installation in a wide range of systems.
The tensioning force of V-belt tensioners can be customized to suit specific needs. Different applications may require different tension levels based on factors such as the load requirements, belt type, and operating conditions. Manufacturers can design tensioners with adjustable tension settings or provide different tensioner models with varying tensioning forces. This allows users to set the desired tension for optimal performance and belt lifespan.
Customization options extend to the materials and coatings used in V-belt tensioners. Depending on the application’s requirements, tensioners can be manufactured using different materials such as steel, aluminum, or polymers to provide the desired strength, durability, and corrosion resistance. Additionally, specialized coatings can be applied to the tensioner surfaces to enhance wear resistance, reduce friction, or provide specific properties required for particular environments or applications.
Customization of V-belt tensioners can involve incorporating additional features and functionalities. For example, tensioners can be equipped with built-in damping mechanisms or shock absorbers to reduce vibrations and noise in high-speed applications. They can also be designed to accommodate accessories like belt wear indicators or automatic tension adjustment systems. Customized tensioners may include specific mechanisms or components to address unique requirements and improve overall system performance.
To ensure the suitability of customized tensioners for specific needs, manufacturers may conduct application-specific testing and validation. This involves subjecting the tensioners to real-world conditions and performance requirements to ensure they meet the desired specifications. Testing can include assessments of tensioner durability, tensioning force accuracy, temperature resistance, and other relevant factors. Application-specific testing helps verify the customized tensioners’ performance and reliability in the intended environment or application.
Customization and modification of V-belt tensioners allow them to meet the specific needs of industrial or automotive applications. Whether it’s adjusting the tensioning force, customizing the design, selecting appropriate materials and coatings, incorporating additional features, or conducting application-specific testing, manufacturers can tailor tensioners to optimize their performance and ensure compatibility with various systems and operating conditions.
In what industries and machinery are V-belt tensioners commonly used for optimal belt functionality?
V-belt tensioners are commonly used in various industries and machinery where optimal belt functionality is essential. The design and characteristics of V-belts make them suitable for applications that require high torque transmission, durability, and reliable power transfer. Here’s a detailed explanation of the industries and machinery where V-belt tensioners are commonly used:
- Automotive Industry:
- Industrial Machinery:
- HVAC Systems:
- Power Generation:
- Agricultural Machinery:
The automotive industry is one of the primary sectors where V-belt tensioners are commonly utilized. V-belts are used in automotive engines to drive various components such as the alternator, water pump, power steering pump, and air conditioning compressor. V-belt tensioners ensure proper tensioning of the belts, allowing for efficient power transmission and reliable operation of these critical automotive systems.
V-belt tensioners find extensive use in a wide range of industrial machinery and equipment. Industries such as manufacturing, mining, agriculture, construction, and material handling rely on V-belt-driven systems for power transmission. V-belts are commonly found in machinery such as conveyor systems, pumps, compressors, fans, blowers, and generators. V-belt tensioners play a crucial role in maintaining optimal tension, preventing belt slippage, and ensuring reliable and efficient operation of these industrial systems.
Heating, ventilation, and air conditioning (HVAC) systems often incorporate V-belt-driven components. V-belt tensioners are used to ensure proper tensioning of the belts in HVAC systems, which may include components like HVAC fans, blowers, and pumps. The tensioners help maintain reliable power transmission, prevent belt slippage, and ensure efficient operation of the HVAC equipment, contributing to effective climate control in various settings such as commercial buildings, residential complexes, and industrial facilities.
In power generation facilities, V-belt tensioners are commonly employed in equipment such as generators and turbines. V-belts are used to transmit power from the prime mover to the generator or turbine, and the tensioners ensure proper belt tension to maintain efficient power transfer. V-belt tensioners play a vital role in power generation applications, helping to optimize performance, prevent belt slippage, and ensure reliable operation of the power generation equipment.
Agricultural machinery and equipment, including tractors, combines, and agricultural implements, often rely on V-belt-driven systems. V-belts are used to transfer power to various agricultural components such as grain augers, hay balers, and irrigation pumps. V-belt tensioners in agricultural machinery help maintain the proper tension in the belts, ensuring efficient power transmission and reliable operation in demanding agricultural environments.
V-belt tensioners are also utilized in other industries and machinery such as marine applications (e.g., marine engines and propulsion systems), construction equipment (e.g., concrete mixers and excavators), and woodworking machinery (e.g., saws and planers). These tensioners are designed to accommodate the specific requirements of each industry and application, ensuring optimal belt functionality, reliable power transmission, and extended belt life.
editor by CX 2023-12-28